Friday, November 11, 2022

A Guide on How to Calculate Jockey Pump Capacity


 Our customers often ask us about jockey pumps and how to calculate their capacity and size. This is crucial because it ensures there is enough water pressure to control a fire. Before we answer this question, it would be best to understand what a jockey pump is and how it functions in electric or diesel fire pumps.

Jockey Pumps

Also known as a pressure maintenance pump, a jockey pump is a key component of fire pumps. It is a small apparatus that works in conjunction with the fire pump as part of a fire protection system. Designed to keep the pressure elevated, a jockey pump prevents the main fire pump from running unless absolutely necessary.

Unwanted pressure drops, water leaks, and temperature changes often fool the fire pump into starting without any requirement. Using a jockey pump, which is electric motor-driven, you can control the pump and switch it on and off periodically to maintain the main pressure at high levels. Jockey pumps are preferred to be centrifugal pumps and must be properly approved.

Jockey Pump Sizing

The size of your jockey pump determines whether it is able to maintain the fire protection system pressure, allowable leakage, or any pressure drops. Make sure it is the size you need to maintain the desired fire protection system pressure. Keep these things in mind:

·         The sizing of the jockey pump should be done in such a way that it provides a flow less than a single fire sprinkler. This is true when the jockey pump serves only above-ground piping for fire sprinklers.

·         The fire pump should start and run for water flow situations where a sprinkler is open. Keep in mind that this won’t happen if the jockey pump is too large.

·         Select a jockey pump that makes up the allowable leakage rate in 10 minutes or 1 GPM (whichever is larger).

·         The water pressure of the jockey pump should be greater than the pressure of the main fire pump by a minimum of 10 psi. This will avoid the false starting of the main fire pump.

·         A good rule of thumb for sizing a jockey pump is to utilize 1% of the fire pump rated capacity.

·         The pump is not required to have alternate or standby power.

Jockey Pump Capacity

A simple rule for sizing is that the jockey pump capacity should be around 5-10% of the main fire pump. Based on NFPA 20 Standard, jockey pumps should have rated capacities not less than normal leakage rates. They should have discharge pressure sufficient to maintain the desired sprinkler system pressure. So, the first thing is to calculate the normal leakage rate and know how to size a fire pump. You need to take into account the net positive suction pressure available and the effect of rising to shutoff the system.

Additionally…

There are valves required for diesel fire pumps and jockey pumps. For instance, an isolation valve should be installed on the suction of the jockey pump, so that it will isolate the pump for repair. Also, a check valve and isolation valve should be in the discharge pipe of the jockey pump. That’s it!

To learn more about jockey pumps, get in touch with us.

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